Lean Production is a proven approach to designing efficient, high-quality, and customer-focused processes. In this course, you will learn the fundamental principles, methods, and tools of Lean Production, with a strong focus on practical application and real-world relevance.
The course introduces the Lean philosophy and its origins in the Toyota Production System, emphasizing value creation from the customer’s perspective. You will learn how to identify waste, distinguish value-adding from non-value-adding activities, and analyze processes using structured Lean thinking.
Building on this foundation, the course covers key Lean concepts such as process flow, takt time, capacity, bottlenecks, and pull systems. You will learn to map and analyze processes, identify the process bottleneck and calculate resource utilization. You will investigate how variability affects systems, resulting in waiting times – even if enough capacity is available – and inventory build-up.
Applicable to production or services, from banking to health care to hotel management to sales and marketing, this course helps you understand the fundamentals of Lean Production for application in any field.
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2 vidéos4 lectures
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2 vidéos•Total 6 minutes
Course Introduction •3 minutes
Introduction to the Technical University of Munich •3 minutes
4 lectures•Total 31 minutes
Course Structure •10 minutes
Course Grading •10 minutes
Course Reference Textbooks•1 minute
HELLO! Getting to know each other•10 minutes
Foundations of Lean
Module 2•3 heures à terminer
Détails du module
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6 vidéos4 lectures4 devoirs1 sujet de discussion
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6 vidéos•Total 55 minutes
Process Product Matrix•15 minutes
History of Lean Manufacturing: Toyota Production System•7 minutes
Productivity and Waste - Part 1•7 minutes
Productivity and Waste - Part 2 •17 minutes
3 M's (Mura, Muri, Muda) - part 1•4 minutes
3 M's (Mura, Muri, Muda) - part 2•5 minutes
4 lectures•Total 55 minutes
Video Examples of Different Production Processes•30 minutes
Guest Lecture: Jonathan Woolfrey•5 minutes
7 Wastes Early in the Morning•10 minutes
Get your slides!•10 minutes
4 devoirs•Total 65 minutes
Practice - 7 Wastes Early in the Morning•10 minutes
Lean Coffee•15 minutes
The 7 Wastes of Lean •20 minutes
The 7 Wastes of Lean•20 minutes
1 sujet de discussion•Total 10 minutes
What about that 8th Waste?•10 minutes
Core Concepts in Lean Production
Module 3•2 heures à terminer
Détails du module
Inclus
1 vidéo1 lecture1 évaluation par les pairs
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1 vidéo•Total 14 minutes
Core Concepts in Lean Production •14 minutes
1 lecture•Total 10 minutes
Get Your Slides!•10 minutes
1 évaluation par les pairs•Total 90 minutes
Already Apply your Lean Skills•90 minutes
Understanding Flow
Module 4•2 heures à terminer
Détails du module
Inclus
4 vidéos2 lectures2 devoirs
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4 vidéos•Total 46 minutes
Process Flow Diagram•11 minutes
Capacity Analysis - Finding the Bottleneck - Part 1•10 minutes
Capacity Analysis - Finding the Bottleneck - Part 2•14 minutes
Capacity Analysis - Finding the Bottleneck - EXAMPLE•12 minutes
2 lectures•Total 15 minutes
Capacity Analysis - Useful Equations•5 minutes
Get Your Slides!•10 minutes
2 devoirs•Total 65 minutes
Capacity Analysis and Resource Utilization•20 minutes
Capacity Analysis and Resource Utilization•45 minutes
Flow Metrics
Module 5•2 heures à terminer
Détails du module
Inclus
3 vidéos2 lectures2 devoirs
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3 vidéos•Total 37 minutes
Little's Law - part 1•9 minutes
Little's Law - part 2 •13 minutes
Takt Time and Demand Management•15 minutes
2 lectures•Total 15 minutes
Takt Time and Demand Management - Useful Equations•5 minutes
Get Your Slides!•10 minutes
2 devoirs•Total 70 minutes
Little's Law, Demand Management and Takt Time•30 minutes
Little's Law, Demand Management, and Takt Time •40 minutes
How Variability Affects Flow
Module 6•2 heures à terminer
Détails du module
Inclus
2 vidéos3 lectures2 devoirs
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Technical University of Munich (TUM) is one of Europe’s top universities. It is committed to excellence in research and teaching, interdisciplinary education and the active promotion of promising young scientists. The university forges strong links with companies and scientific institutions across the world. TUM was one of the first universities in Germany to be named a University of Excellence. TUM does not pass any personal data to the platform providers. If you take part in one of our MOOCs, please refer to the data protection guidelines in the terms and conditions of the provider.
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